Adsorption
Liquid Distillation
In Envanio’s distillation systems, solvents are separated from water, or complex solvent mixtures are fractioned into their individual components. Through integrated process steps such as adsorption and condensation, solvents are recovered efficiently and prepared for reuse, lowering raw material consumption and overall operating costs. Depending on the required purity levels, our distillation equipment can be designed for continuous or batch operation, as well as vacuum, atmospheric, or pressure.
Adsorptive Distillation and Purification of a Wide Variety of Solvents
| Process | Adsorption |
|---|---|
| Air Flow Rate | 500 SCFM to 1,000,000 SCFM |
| Typical Target Pollutants | Ethyl acetate, toluene, methylene chloride, heptane, halogenated hydrocarbons, NMP, DMAC, and many other polar and nonpolar solvents |
Each system is custom-designed based on your requirements and processes.
How Liquid Distillation Works
Typical Applications for Liquid Distillation
Envanio designs and manufactures distillation systems for extractive and azeotropic distillation, tailored to separate and purify solvent mixtures for your facility’s production processes. Because solvents can be reliably recovered and purified for reuse, our distillation systems are used for a wide range of applications.
360° Service for Your Air Pollution Control System
Take advantage of our 360° support for air pollution control systems from Envanio or third-party manufacturers. Our service teams support your plant throughout the entire equipment lifecycle, providing routine inspections, preventative maintenance, system audits, efficiency retrofits, repairs, and genuine replacement parts.
More Ways to Treat Exhaust Air
To deliver solutions tailored to your specific requirements and varying operating conditions, Envanio offers a wide range of standard and custom-engineered air pollution control systems based on thermal oxidation.
Regenerative Thermal Oxidation
Regenerative thermal oxidation (RTO) is a highly efficient process that cleans industrial exhaust by destroying hazardous air pollutants (VOCs and HAPs) and eliminating unpleasant odors. By using internal ceramic heat exchange media, the system traps and recycles its own heat, making the entire purification process incredibly energy efficient.
Electric Regenerative Thermal Oxidation
Envanio's electrically heated regenerative thermal oxidizer (eRTO) combines high VOC destruction efficiency, operational reliability, and exceptional energy performance. By using electric heating elements instead of gas-fired burners, the system avoids combustion-related byproducts and significantly reduces NOₓ emissions. The result is a cleaner, more sustainable solution for industrial air pollution control.
Recuperative Thermal Oxidation
Recuperative thermal oxidation is a highly efficient process that cleans industrial exhaust air by destroying hazardous air pollutants (VOCs and HAPs) and eliminating unpleasant odors. The system is also well suited for processes where particulate matter and aerosols are generated. An integrated metallic shell-and-tube heat exchanger enables efficient primary heat recovery.
Direct Fired Thermal Oxidation
Direct fired thermal oxidation is a highly efficient process that cleans industrial exhaust by destroying hazardous air pollutants (VOCs and HAPs) and eliminating unpleasant odors. The system is particularly well-suited when heavily contaminated exhaust streams must be treated reliably with high removal efficiencies, and when complex heat recovery systems are not economically feasible.
VOC Concentration
Envanio’s VOC concentration process uses adsorption to concentrate dilute solvent emissions. For cost-effective air pollution control, adsorption is recommended first to concentrate large exhaust airflows with low pollutant loads. The concentrated exhaust air is then routed to downstream recuperative or regenerative thermal oxidation for highly energy-efficient destruction.
Activated Carbon Adsorption
Envanio’s activated carbon adsorption is based on the physical adsorption process to purify industrial process air of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) from industrial exhaust air, with the option for solvent recovery. In our regenerative systems, both the adsorbent and solvents are recovered for reuse, while in non-regenerative systems, the spent activated carbon is safely disposed of or replaced along with the captured pollutants.
Catalytic Hot Gas Filtration
Envanio’s catalytic hot gas filtration is based on an integrated 3-in-1 process for industrial hot gas and exhaust air purification. Rigid, high-temperature ceramic filter elements enable the simultaneous removal of particulate dust, heavy metals, sulfur oxides (SOx), and nitrogen oxides (NOx) from process exhaust in a single compact system.
Wet Scrubbing
Envanio’s wet scrubbers rely on absorption for the wet separation of inorganic compounds, particulates, mist, and acidic gases. During the regenerative or direct-fired thermal oxidation of halogenated hydrocarbons or sulfur compounds, substances such as hydrogen halides or SOx are generated, which must be scrubbed from the exhaust air in a downstream wet scrubber.
Let's Talk
Please contact us directly to schedule a personal consultation or submit your project details using our contact form to receive a complementary, no-obligation quote.
Matt Konkle
Director Sales America
